Mass Casting & Near-Net-Shape Tooling

Our mass casting service is designed with you in mind. An alternative to traditional modelling and tooling board materials and CNC machining, mass casting creates a single-piece, near-net-shape (NNS) tool with no visible bond or witness lines.

Working with you, we can create near-net-shape tooling of any shape, at our facility in Leicester, UK, ensuring your tool is as close to the final shape and size as possible, reducing post-production time and resources.

Using your CAD drawings and designs, first we create a bespoke negative mould for your tool using one of our low-density polyurethane materials. We then select the system for casting based on your application and requirements and use the negative mould to cast your near-net-shape tool.

We have a range of materials available for mass casting applications and near-net-shape tooling, with densities ranging from 600 kg/m3  to 1,700 kg/m3.

FIND THE RIGHT PRODUCT FOR YOUR APPLICATION WITH OUR INTERACTIVE SELECTOR TOOL

FEATURES & BENEFITS

Mass casting provides additional benefits to traditional tooling board materials:

  • Reduction of waste material through near-net-shape casting
  • Reduced production costs
  • Tool is cast as a single piece, there are no visible bond lines
  • Processing savings as service is outsourced
  • Reduced environmental impact through decreased energy and materials usage
  • UK-based manufacturing service

APPLICATIONS

  • Large scale tooling  
  • Complex geometry tooling
  • Single-piece tooling 
  • High-temperature applications

Get in touch to discuss your project requirements.

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