Base Materials, a market leader in the world of advanced composite technologies, has announced the launch of its latest innovation: the BE890 epoxy tooling board.
This new product is set to redefine the standards for high-performance tooling materials across industries like automotive and aerospace. Designed to meet the complex demands of modern manufacturing, the BE890 promises to deliver both performance and efficiency for a range of applications, from production tooling to direct-to-part manufacturing.
The BE890 epoxy tooling board represents another step forward in Base Materials’ commitment to enhancing its already industry-leading range of tooling board solutions. Engineered to excel in producing advanced composite master models and patterns for short-run productions, the BE890 is poised to become a firm favourite.
One of the standout features of the BE890 is its superior surface finish. This high-performance toughened epoxy tooling board not only offers an exceptionally smooth surface but also requires minimal sealing. This characteristic alone promises to save time and reduce costs for manufacturers by streamlining processes. Additionally, BE890’s low coefficient of thermal expansion (CTE) ensures superior dimensional stability, which is crucial for maintaining accuracy and consistency in high-precision applications.
The benefits of the BE890 extend beyond its surface characteristics. BE890 is particularly well-suited for direct-to-part manufacturing, also known as direct tooling. This innovative approach eliminates the need for expensive intermediate prepreg carbon fibre tooling, enabling parts to be produced directly from the epoxy tooling board pattern. This not only reduces costs but also accelerates production cycles, providing a significant edge in competitive industries where tight timescales are non-negotiable.
Darren Lambert, Head of Business Development at Base Materials, highlighted the strategic importance of the BE890 launch in a recent statement: “With a long-standing reputation for engineering high-performance, high-quality tooling board materials for more than 20 years, we are continuously investigating ways to better meet the evolving needs of our customer base. The launch of the BE890 marks the latest demonstration of our commitment to further solidifying our status as a leading manufacturer of tooling boards globally.” Lambert said. “Feedback on the new material from our testing and development programme has been extremely positive and we look forward to seeing continued business growth.”
UK Manufacturing Excellence
Manufactured in-house at their UK facility, the BE890 epoxy tooling board is available in various board thicknesses, offering flexibility to accommodate a wide range of diverse project requirements.
An additional benefit of BE890 is its very fine surface structure, minimizing dust production during machining—excess material flakes off instead of creating dust - a key advantage for maintaining a clean and efficient working environment and enhancing productivity. This dust-free machining experience also reduces airborne particles and environmental impact compared to traditional epoxy tooling boards.
Part of a wider range of more than 20 specialist epoxy and polyurethane tooling board materials for advanced composite applications, the introduction of BE890 highlights Base Materials’ dedication to innovation, by addressing key industry challenges and providing a material that enhances both performance and efficiency.
Base Materials continues to set the standard in specialist composite tooling. With a focus on innovation, each material is expertly crafted to meet the demands of even the toughest applications and the highest technical requirements. Trusted by some of the largest brands globally, Base Materials has built its reputation on providing a fully collaborative experience, delivering solutions to customers across the world. An endless pursuit of excellence.
Setting the standard in specialist composite tooling
Part of a wider range of more than 20 specialist epoxy and polyurethane tooling board materials for advanced composite applications, the introduction of BE890 highlights Base Materials’ dedication to innovation, by addressing key industry challenges and providing a material that enhances both performance and efficiency.
Base Materials continues to set the standard in specialist composite tooling. With a focus on innovation, each material is expertly crafted to meet the demands of even the toughest applications and the highest technical requirements. Trusted by some of the largest brands globally, Base Materials has built its reputation on providing a fully collaborative experience, delivering solutions to customers across the world. An endless pursuit of excellence.
First published in Materials & Manufacturing Technologies Magazine in 2024.
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